Fixing ET 200S CPU Missing in TIA Portal V14 SP1 Device Catalog

David Krause11 min read
SiemensTIA PortalTroubleshooting
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Fixing ET 200S CPU Missing in TIA Portal V14 SP1 Device Catalog

1. Problem Statement

When adding a new device in TIA Portal V14 SP1, the SIMATIC ET 200S distributed I/O controller 6ES7151-8FB01-0AB0 (IM151-8 PN/DP CPU) does not appear in the device catalog. The hardware catalog either displays no matching entry, shows the module greyed out, or only lists it under non-ET 200S branches (e.g. Other field devices). Installing the relevant Hardware Support Package (HSP) does not fix the issue.

This symptom is commonly encountered on engineering workstations licensed for STEP 7 Safety Basic / Advanced V14 SP1 without a STEP 7 Professional license. The Safety option package is a runtime/integrated add-on and does not upgrade the base STEP 7 edition.

The TIA Portal launch dialog and Help > About dialog reveal which base package is installed:

  • STEP 7 Basic V14 SP1 – S7-1200 only
  • STEP 7 Professional V14 SP1 – S7-1200, S7-300, S7-400, S7-1500, ET 200 CPUs (incl. ET 200S, ET 200pro, ET 200SP)
Critical distinction: The product name "SIMATIC STEP 7 Safety Advanced V14 SP1" is an option package on top of STEP 7 Professional (or STEP 7 Basic when used with S7-1200F). It does not, by itself, enable support for ET 200S CPU modules. Always verify the base edition before assuming missing hardware support is a catalog bug.

2. Affected Hardware and Software

2.1 Affected module

Parameter Value
Article number 6ES7151-8FB01-0AB0
Designation SIMATIC ET 200S, IM151-8 PN/DP CPU
Work memory 192 KB code / 192 KB data
Bit performance 0.075 µs (typical)
Integrated interfaces 1× PROFINET IO controller (3-port switch), 1× PROFIBUS DP master/slave
Fail-safe Yes (F-CPU variant, suffix "F")
Programming STEP 7 V5.5 (legacy) or TIA Portal STEP 7 Professional V13 SP1+
Status Phase-out / replacement: 6ES7151-8FB03-0AB0 (successor)

2.2 Affected software editions

Edition installed Result for ET 200S CPU Required action
STEP 7 Basic V14 SP1 Module not selectable in catalog Upgrade to STEP 7 Professional
STEP 7 Basic + Safety Advanced V14 SP1 Module not selectable in catalog (Safety package irrelevant) Upgrade to STEP 7 Professional
STEP 7 Professional V14 SP1 Module visible, can be added to project No action required
STEP 7 Professional V14 SP1 + Safety Advanced Module visible, F-programming enabled No action required

3. Root Cause Analysis

The ET 200S IM151-8 PN/DP CPU is an S7-300-class controller. In TIA Portal, S7-300 and ET 200S CPU modules are gated behind the STEP 7 Professional license. The catalog filtering is enforced by the TIA Portal portaland is not resolved by installing a Hardware Support Package (HSP).

The flow that produces the symptom is shown below.

TIA Portal V14 SP1 launch (TIA Administrator checks installed base product) STEP 7 Basic V14 SP1 S7-1200 only STEP 7 Professional V14 SP1 All PLC families + ET 200 CPUs Catalog filter: ET 200S hidden HSP install has no effect 6ES7151-8FB01 visible Can be inserted into project Correct engineering workflow Configure PROFINET/PROFIBUS, add I/O modules

The HSP mechanism is intended to add new or post-release modules to the catalog for an already supported family. It cannot promote a CPU family from one base edition to another. Confirming the edition via Help > About > Installed products is the fastest way to disambiguate the cause.

4. Solution: Install STEP 7 Professional TIA Portal

4.1 Prerequisites

  • Windows 7 SP1 / Windows 10 (64-bit) compatible with TIA Portal V14 SP1
  • STEP 7 Professional V14 SP1 installation media or upgrade license (e.g. 6ES7822-1AA04-0YA5 for STEP 7 Professional V14 SP1 floating license)
  • If F-programming is required: STEP 7 Safety Advanced V14 SP1 (6ES7833-1FA14-0YA5) installed on top of Professional
  • Administrator rights on the engineering station
  • Existing TIA Portal projects: take a full project backup (TIA Portal Project > Archive) before performing an edition upgrade

4.2 Step-by-step upgrade procedure

  1. Close all running TIA Portal instances.
  2. Insert the STEP 7 Professional V14 SP1 DVD or mount the ISO; alternatively run the downloaded Setup.exe.
  3. When the product selection dialog appears, confirm STEP 7 Professional V14 SP1 is checked.
  4. If you already have Safety Advanced V14 SP1 installed, choose Modify/Upgrade and accept the existing Safety license. The Safety package will be re-paired with the new base edition.
  5. Transfer the STEP 7 Professional license (floating or single) using Siemens Automation License Manager and confirm the license is assigned to the local PC.
  6. Restart the engineering station when prompted.
  7. Launch TIA Portal V14 SP1. Open Help > About > Installed products and verify both STEP 7 Professional V14 SP1 and (if applicable) S7-PLCSIM / Safety are listed.
Coexistence note: STEP 7 Basic and Professional cannot coexist in the same TIA Portal installation. Upgrading from Basic to Professional is one-way; reverting requires uninstall and reinstall. A separate virtual machine is recommended for engineers who must support both S7-1200-only and S7-300/ET 200 sites simultaneously.

4.3 Post-upgrade verification

  1. Open a new project. The Add new device dialog should now expose the path SIMATIC ET 200S > Interface modules > IM151 CPU > IM151-8 PN/DP CPU.
  2. Insert 6ES7151-8FB01-0AB0 into the project. The device view opens without warnings.
  3. Open the Online > Accessible nodes dialog and confirm the module responds on PROFINET/PROFIBUS.

5. Hardware Support Package (HSP) Installation

Once STEP 7 Professional is installed, install the matching HSP to ensure the device appears in the catalog with the correct firmware revision and module revisions.

5.1 Locating the correct HSP

For TIA Portal V14 SP1, search the Siemens Industry Online Support portal for the ET 200S HSP that corresponds to V14 SP1 (e.g. HSP V14 SP1 for ET 200S). Always pick the HSP whose TIA Portal version line matches the installed TIA Portal version exactly; mismatched HSPs are silently ignored or warn at install time.

5.2 Installation procedure

  1. Close TIA Portal.
  2. Double-click the downloaded .hsp file. The HSP installer starts automatically.
  3. Confirm the target directory (default: C:\Program Files\Siemens\Automation\Portal V14 SP1\Hsp).
  4. Restart TIA Portal V14 SP1.
  5. Open the project, right-click the device and select Hardware catalog > Update (or restart with the Hardware catalog filter cleared).

5.3 Verifying HSP content

After installation, the new device version appears in the catalog as e.g. 6ES7151-8FB01-0AB0 / V3.x. Right-click the catalog entry and select Properties to confirm version and supported firmware.

6. Configuring the ET 200S IM151-8 PN/DP CPU

After the module is inserted into the project, the standard engineering workflow follows the procedure documented in the TIA Portal V14 SP1 online help under Editing devices and networks > Creating configurations > Configuring PROFIBUS DP (S7-300/S7-400/S7-1500) > Example: Configuring ET 200S as DP slave (S7-300/S7-400/S7-1500) > Configuring an ET 200S.

6.1 Project structure

  1. Insert the IM151-8 PN/DP CPU in the device view.
  2. Add PROFINET IO devices on the integrated switch (port 1 / port 2 / port 3).
  3. Add PROFIBUS DP slaves on the integrated DP master port if used as a master.
  4. Insert power modules and electronics modules (PM-E, digital, analog) in the slot rules of the ET 200S backplane.

6.2 Example: Inserting a 2AI RTD HF analog module

The 2AI RTD HF (e.g. 6ES7134-4JB51-0AB0) supports the thermal resistor measuring type. The configuration steps in the device view are:

  1. Open the ET 200S device view.
  2. Drag the 2AI RTD HF from Catalog > AI > RTD onto a free slot.
  3. Open Properties > Inputs > Channel 0 / Channel 1.
  4. Set Measurement type to Thermal resistor and pick the sensor curve (Pt100, Pt1000, Ni100, etc.).
  5. Set Temperature unit (°C default) and Smoothing.
  6. Compile the configuration (HW).

The module returns a temperature in 0.1 °C resolution (integer in °C × 10). Use the system function block SCALE or simple integer division to convert.

7. PROFINET and PROFIBUS Network Configuration

7.1 PROFINET IO controller

The IM151-8 PN/DP CPU has an integrated 3-port PROFINET switch (ports 1/2/3) and can act as a PROFINET IO controller. In the device view:

  1. Open Properties > PROFINET interface > Ethernet addresses.
  2. Set IP address (default 0.0.0.0 until assigned), Subnet mask, and Router address.
  3. Assign a PROFINET device name (e.g. et200s-cpu-1). This name must be assigned to the physical device via Online > Accessible devices > Assign PROFINET device name.
  4. Configure update time (RT class 1 default: 1 ms; can be raised to 128 ms for non-time-critical I/O).

7.2 PROFIBUS DP master/slave

The integrated PROFIBUS interface supports both DP master (class 1) and DP slave (class 1/2). The DP master mode is configured under Properties > PROFIBUS interface > DP master; the slave mode is configured under DP slave. Standard DP baud rates up to 12 Mbps are supported.

7.3 Firmware update

Use Online > Accessible devices > Firmware update to load a newer firmware. For the IM151-8 PN/DP CPU the firmware is delivered as an .upd file. The module must be in STOP for the update to complete.

8. Verification Procedures

8.1 Compile and download

  1. Compile the project (HW + SW). TIA Portal reports any catalog / version mismatches in the Info pane.
  2. Connect the engineering station to the ET 200S CPU via PROFINET (default IP 192.168.0.1) or PROFIBUS.
  3. Use Online > Accessible nodes to confirm the CPU responds.
  4. Download the project (CPU > Download to device).
  5. Start the CPU in RUN. Verify the green RUN LED is on and that the I/O is updating by monitoring a tag in the watch table.

8.2 Diagnostics

Open Online & diagnostics > Diagnostics buffer to inspect events. Typical early events for a correctly commissioned IM151-8 PN/DP CPU include:

  • Startup completed (Event ID 0x1310)
  • PROFINET IO controller: ready for communication
  • PROFIBUS DP master: bus running

If the IM151-8 PN/DP CPU logs Parameter error in central configuration (Event ID 0x13B1), check that all inserted electronics modules are physically present and that the module versions in the catalog match the installed hardware.

9. Compatibility Matrix

9.1 TIA Portal V14 SP1 base edition vs. CPU family

CPU family STEP 7 Basic V14 SP1 STEP 7 Professional V14 SP1 STEP 7 Professional + Safety Advanced V14 SP1
S7-1200 / S7-1200F Supported Supported Supported (F-CPU)
S7-300 / S7-300F Not supported Supported Supported (F-CPU)
S7-400 / S7-400F Not supported Supported Supported (F-CPU)
S7-1500 / S7-1500F Not supported Supported Supported (F-CPU)
ET 200S CPU (6ES7151-8x) Not supported Supported Supported (F-CPU variant)
ET 200pro CPU (6ES7154-8x) Not supported Supported Supported (F-CPU variant)
ET 200SP CPU (6ES7510/151x) Not supported Supported Supported (F-CPU variant)

9.2 Recommended TIA Portal versions for the 6ES7151-8FB01-0AB0

TIA Portal version Status Notes
V13 SP1 Minimum for ET 200S CPU in TIA Portal No further development on this branch
V14 SP1 Recommended for stable commissioning Matches this scenario
V15 / V15.1 Supported Requires project upgrade from V14 SP1
V16 / V17 Supported Final firmware updates for IM151-8 family
V18+ Likely restricted to 6ES7151-8FB03-0AB0 successor Migration may be required

10. Migration and Replacement Options

The 6ES7151-8FB01-0AB0 is a phase-out model. The current successor is the 6ES7151-8FB03-0AB0 with a higher firmware version and the same PROFINET/PROFIBUS interface profile. For new projects, Siemens recommends the ET 200SP CPU (e.g. 6ES7512-1SK02-0AB0) which offers a comparable footprint with significantly more work memory and modern PROFINET performance.

When migrating an existing project:

  1. Open the V14 SP1 project in the target TIA Portal version.
  2. Right-click the IM151-8 device and select Change device > Compatible successor. TIA Portal will map the device version automatically when the matching successor is selected.
  3. Re-verify I/O configuration and PROFIsafe slots if F-modules are used.
  4. Recompile, download, and verify diagnostics buffer.

11. Common Errors and Quick Triage

Symptom Likely root cause Corrective action
Module not in device catalog STEP 7 Basic installed Install STEP 7 Professional V14 SP1
Module greyed out in catalog HSP missing or version mismatch Install matching V14 SP1 HSP
Module present but no ports Catalog view filter set to wrong family Reset filter to All
PROFINET device name unknown Name not assigned to physical device Use Assign PROFINET device name
Online diagnostics: Parameter error (0x13B1) Module versions in project ≠ physical Match module versions in device view
CPU stays in STOP after download OB1 / startup OB missing or contains error Inspect diagnostics buffer; insert OB100 startup
Safety notice: When the ET 200S F-CPU is replaced, PROFIsafe addresses of the F-modules must be re-validated. Always power-cycle the affected F-station after PROFIsafe address changes and confirm in the safety acceptance test report.

12. FAQ

Why does my ET 200S IM151-8 PN/DP CPU not appear in the TIA Portal V14 SP1 device catalog even after installing an HSP?

The ET 200S CPU is part of the S7-300 family in TIA Portal. It is only visible when STEP 7 Professional V14 SP1 is installed. STEP 7 Basic V14 SP1 (with or without the Safety Advanced option) only supports the S7-1200 family. The HSP mechanism cannot promote a CPU family from one base edition to another; install STEP 7 Professional and re-open the project.

What is the difference between STEP 7 Safety Advanced and STEP 7 Professional?

STEP 7 Professional is the base programming environment for S7-300/S7-400/S7-1500/ET 200 CPUs. STEP 7 Safety Advanced is an option package that adds the F-library, F-FB/F-FC editors, and the safety acceptance test tooling. Safety Advanced requires Professional as the base; it cannot be installed on top of Basic.

Which license do I need to program the 6ES7151-8FB01-0AB0 in TIA Portal V14 SP1?

At minimum, a STEP 7 Professional V14 SP1 license is required (e.g. 6ES7822-1AA04-0YA5). For F-programming, also install STEP 7 Safety Advanced V14 SP1 (e.g. 6ES7833-1FA14-0YA5) and assign the license via the Siemens Automation License Manager.

Can I run STEP 7 Basic and STEP 7 Professional side by side on the same PC?

No. TIA Portal supports a single base edition per installation. Running both requires either a separate Windows user profile with a parallel installation (e.g. on a different partition or VM), or sequential uninstall/reinstall. A dedicated VM is the field-proven approach for engineering teams that maintain both S7-1200 and S7-300/ET 200S sites.

What replaces the 6ES7151-8FB01-0AB0?

The drop-in replacement is the 6ES7151-8FB03-0AB0 (IM151-8 PN/DP CPU with the same PROFINET/PROFIBUS interface profile and increased work memory). For new designs, Siemens recommends migrating to an ET 200SP CPU such as the 6ES7512-1SK02-0AB0 to take advantage of the modern PROFINET performance and the S7-1500-based instruction set.

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