Siemens SIMATIC Field PG M5 BIOS Update Resolving Black Internal

David Krause13 min read
PLC HardwareSiemensTroubleshooting
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Siemens SIMATIC Field PG M5 BIOS Update: Resolving Black Internal LCD

1. Problem Statement

The SIMATIC Field PG M5 is Siemens' rugged industrial programming device used to commission, program, and diagnose SIMATIC controllers (S7-300/S7-400, TIA Portal, STEP 7). A documented failure mode shows the internal TFT LCD blanking immediately after the Windows animated boot logo, while a secondary DisplayPort monitor continues to render the Windows desktop correctly. The Field PG hardware does not flag a POST beep or a BIOS error code on the diagnostic LEDs - the symptom appears strictly between the Windows boot-loader handover and the graphics driver initialization.

Symptom Observation
Power-on Power LED illuminates, fan ramps up normally
POST / BIOS Displays on internal LCD correctly
Windows boot animation Visible on internal LCD (Windows rolling logo state)
Post-boot-loader handover Internal LCD goes black, no signal
External DisplayPort output Renders Windows desktop as primary display
Windows Device Manager Internal panel identified but disabled / error 43

The failure pattern points to a GPU/EFI display-hand-off issue that Siemens has addressed in newer Field PG M5 BIOS revisions (V22.01.05 -> V22.01.11 and later). Updating the BIOS is the documented remediation.

Field note: Replacing the internal CMOS battery will not resolve this symptom. The battery only restores the RTC and BIOS settings on a discharged main battery; the panel black-out is firmware-related, not power-related.

2. Affected Hardware and BIOS Revisions

2.1 Hardware Identification

Confirm the unit is a Field PG M5 (not M4 or M6) before proceeding. The model designation is printed on the system label under the keyboard, on the BIOS Setup main screen, and in the Siemens support documentation under Entry ID 109738122.

Field Value
Article number (typical) 6ES7715-1CB10-0AA0 / -0BA0 / -0CA0 variants
BIOS Setup entry Press F2 at power-on
Boot menu Press F12 at power-on
BIOS flash utility hotkey F7 or CTRL+F7 depending on revision
Diagnostic LED bank Status LEDs above keyboard (HDD, CAPS, NUM, scroll-lock)

2.2 BIOS Revision History

Siemens publishes Field PG M5 BIOS updates as export-restricted downloads under Entry ID 109763408. The latest confirmed revision at the time of writing is V22.01.11.

BIOS Version Release / Status Behavior
V22.01.05 Older factory image Known LCD blank-out post Windows boot
V22.01.07 Intermediate Partial mitigation, DisplayPort still recommended
V22.01.09 Intermediate Improved panel initialization timing
V22.01.11 Current latest Stable internal LCD + DisplayPort concurrent output

Always record your existing BIOS Setup configuration before flashing; the update may reset custom Boot, Security, and TPM parameters. The Siemens Field PG M5 operating instructions (FieldPGM5_Operating_Instructions_EN_en-US.pdf) include a printable setup-snapshot table in section "BIOS update preparation".

3. Root Cause Analysis

3.1 UEFI Graphics Output Protocol Handover

On UEFI-based Siemens IPCs and Field PGs, the BIOS initializes the integrated Intel graphics through the Graphics Output Protocol (GOP). The Windows boot manager then re-initializes the GPU via the iGPU driver (typically igdkmd64.sys / igd10iumd32.dll). In Field PG M5 BIOS revisions before V22.01.07 the GOP did not preserve the internal LVDS/eDP panel descriptor block when the Windows loader handed control to the kernel graphics miniport. The internal panel therefore lost its active display path while the DisplayPort output continued.

3.2 Why an External Display Still Works

The DisplayPort output is enumerated separately in the GOP and is re-acquired cleanly by the Windows graphics driver. The internal panel, sharing the same iGPU but routed through a different display pipe, loses synchronization when its descriptor block is cleared. The BIOS update restores the descriptor-block retention across the boot phase.

3.3 Symptoms Distinct From Hardware Failure

Symptom Software / BIOS Hardware / Cable
Internal LCD black, external OK, BIOS + boot logo visible Yes (this case) No
Internal LCD black from POST, external OK No Yes - LVDS cable / panel
Internal LCD dim/flickering No Yes - backlight inverter
Internal LCD fine in BIOS, black in Windows only Yes (this case) No
Streaks / horizontal lines after warm-up No Yes - panel TAB bond

If the LCD is already black at BIOS Setup, the fault is hardware (LVDS cable, inverter, or panel) and a BIOS update will not help. The user-observed "BIOS / boot logo visible -> black in Windows" timeline is the unambiguous signature of the GOP handover defect.

4. Resolving the Export-Restricted Download

4.1 Why the BIOS is Export Restricted

Field PG M5 BIOS bundles include Intel microcode updates, cryptographic modules, and TPM firmware components that fall under U.S. EAR ECCN 5D992 and EU dual-use export lists. Siemens therefore gates the download behind an export-control registration form. PG M6 BIOS files cannot be used on a Field PG M5; the chipset microcode and EC firmware are different.

4.2 Step-by-Step Download Procedure

  1. Navigate to Entry ID 109763408.
  2. Click "Display entry / Request download". Siemens routes you to the Online Support Registration portal.
  3. Log in with a Siemens Industry Online Support account. If you do not have one, create a free account; you must use a corporate email address that matches your registered company profile.
  4. Complete the export-restriction declaration (end-use, end-user, country). Fields include:
    • End-use category (select "Industrial automation / programming device")
    • Country of end-use (must match your account profile)
    • Confirmation that you are the legal end-user
  5. Submit. Siemens processes the request manually - allow 1 to 5 business days. You will receive an email with a one-time download link.
  6. Download the ZIP archive and verify the SHA-256 checksum against the value published in the entry's release notes.
Common failure points: (1) Using a personal email (@gmail/@yahoo) when the company name implies a corporate account - the request is auto-rejected. (2) Country mismatch between account profile and the request form. (3) Selecting the wrong product family (e.g., Field PG M6 instead of M5) - the portal routes you to a different file set with no overlap.

4.3 Working With a Siemens Distributor

If the self-service export form repeatedly rejects the request, contact your regional Siemens Industry distributor with the unit's serial number (S VP...) and MLFB (article number). Distributors can request the file on the customer's behalf and ship a pre-formatted USB stick with the BIOS update.

5. BIOS Update Procedure

5.1 Prerequisites

  • USB removable drive: 128 MB minimum, 8 GB maximum. Larger drives may not enumerate on the Field PG M5 EFI shell. Avoid USB 3.0-only sticks - use a USB 2.0 stick when possible.
  • File system: FAT32. Do not use exFAT, NTFS, or ext4 - the EFI shell will not parse them.
  • Partitioning: MBR with a single primary partition. GPT-partitioned sticks have been observed to fail on early Field PG M5 BIOS revisions.
  • AC mains connected. Do not run on battery - a power-loss during BIOS flash bricks the EC firmware.
  • Disable BitLocker / TPM PCR sealing before flashing, or suspend protection from manage-bde -protectors -disable C:.

5.2 Creating the Bootable Update Stick

  1. Insert the USB stick into any Windows PC.
  2. Open Disk Management (diskmgmt.msc). Delete all partitions on the USB stick.
  3. Create a single primary partition, format as FAT32, allocation unit size default.
  4. Extract the BIOS ZIP archive to the root of the USB stick. The expected directory layout is:
    \EFI\BOOT\BOOTX64.EFI
    \EFI\SIEMENS\FWUPDATE.EFI
    \FLASH\PGM5_V22.01.11.BIN
    \README.TXT
    \RELEASE.TXT
  5. Run the included Windows tool MakeBootable.exe if present - this writes the proper UEFI boot entry to the stick's ESP. (The legacy tool referenced in some discussions as "Meidant program" is the older Field PG M3/M4 tool; the M5 uses the new FWUPDATE.EFI shell.)
  6. Safely eject the stick.

5.3 Flashing From the EFI Shell

  1. Power off the Field PG M5. Connect AC mains. Insert the USB stick.
  2. Power on and press F7 (or F12 then select the EFI shell) to enter the BIOS flash environment.
  3. At the EFI shell prompt, navigate to the stick:
    Shell> map -r
    Shell> fs0:
    FS0:\> dir
  4. Launch the firmware updater:
    FS0:\> EFI\SIEMENS\FWUPDATE.EFI
  5. Select "Update BIOS" and confirm. The flash takes 3 to 6 minutes. Do not interrupt power.
  6. On completion, the utility reboots automatically.

5.4 Post-Flash Configuration

After the reboot, press F2 to enter BIOS Setup and reapply any custom settings (boot order, TPM, virtualisation, AMT). The Operating Instructions PDF (link above) includes the printable setup-snapshot table - consult it before flashing so values can be restored.

6. Why the USB Stick is Not Detected

A second common Field PG M5 update failure is "USB stick not detected in BIOS Update menu." This is distinct from the LCD issue and usually has one of the following causes:

Cause Diagnostic Resolution
Stick formatted as NTFS or exFAT EFI shell shows no fs0: mapping Reformat to FAT32, single MBR partition
Stick > 8 GB BIOS update menu does not list it Use a 1-8 GB stick; 128 MB-2 GB recommended
Stick on a USB 3.0-only port Intermittent enumeration Use a USB 2.0 stick or a USB 2.0 hub
Files extracted into a subfolder EFI shell enumerates stick but no FWUPDATE.EFI Extract ZIP to root; preserve \EFI\BOOT\ paths
Stick was created on Linux without the ESP flag EFI shell does not boot the stick Recreate on Windows; the MakeBootable.exe tool sets the ESP flag
Field PG running on battery only Flash fails mid-write, bricked EC Always connect AC mains before flashing
Wrong BIOS package (M4/M6 file on M5) Flash errors with "hardware mismatch" Re-download the correct Field PG M5 BIOS ZIP
Caution: Interrupting power during a BIOS flash on the Field PG M5 can permanently brick the embedded controller (EC) firmware, requiring return-to-factory repair. Always run on AC mains, never on battery alone.

7. Verification

  1. Power on the Field PG M5 without an external DisplayPort monitor connected.
  2. Confirm Windows boot animation appears on the internal LCD and remains visible after boot.
  3. Once at the Windows desktop, press Win + P and select "PC screen only". The internal LCD should now be the active primary display.
  4. Open Device Manager, expand Display adapters, and verify the Intel HD Graphics device reports "This device is working properly".
  5. Reboot and re-enter BIOS Setup (F2). Confirm the BIOS version string now reads V22.01.11 (or whatever revision you flashed).
  6. Connect an external DisplayPort monitor. Verify extended-desktop operation - the internal LCD should no longer be flagged as "primary" automatically.

If the internal LCD still goes black after the BIOS update, the fault is hardware (LVDS/eDP cable, inverter, or panel) and the unit should be returned for repair under Siemens warranty / SMP service.

8. Alternative Workarounds if BIOS Cannot Be Updated

8.1 Force Internal LCD as Primary via Windows

If the BIOS update is blocked by export restrictions, the LCD can be forced to mirror or extend the DisplayPort output by editing the Intel graphics registry:

Windows Registry Editor Version 5.00

[HKEY_LOCAL_MACHINE\SOFTWARE\Intel\Display\igfxcui]
"DisplayConfig"=dword:00000001
"InternalDualMode"=dword:00000001

This is a workaround only; the GOP handover defect remains and the LCD may still blank at certain boot transitions.

8.2 External Monitor as Permanent Solution

Many Field PG M5 users in production plants operate the unit closed-lid with a DisplayPort monitor and external keyboard/mouse. This is supported by Siemens for cabinet-mount deployments and avoids the LCD issue entirely.

8.3 Returning the Unit for Repair

If the unit is still under Siemens warranty or an SMP (Siemens Maintenance Program) contract, request a repair. The depot will reflash the BIOS at the board level and replace the LVDS cable / panel if necessary.

9. Troubleshooting Matrix

Failure Likely Cause First Action Reference
BIOS download link returns 403 / "export restricted" Account not registered for export-controlled material Complete export-control declaration; wait 1-5 days Entry 109763408
BIOS update tool does not see USB Wrong FS / wrong partition table Reformat FAT32, single MBR partition, <= 8 GB Section 6
Internal LCD black after Windows boot GOP handover defect in older BIOS Update BIOS to V22.01.11 or later Entry 109738122
Internal LCD black from POST Hardware fault Return for depot repair Siemens SMP
BIOS Setup values lost after flash Flash resets NVRAM Reapply from snapshot table Operating Instructions PDF
Bricked EC after failed flash Power loss / wrong BIOS bundle Depot board-level recovery Siemens SMP
DisplayPort also blank after BIOS update Corrupt BIOS image Reflash from a freshly prepared USB Section 5
Battery replaced but no change Battery not the fault Proceed with BIOS update Section 1

10. Related Documentation

FAQ

Why does my SIMATIC Field PG M5 internal LCD go black after the Windows boot logo while the DisplayPort monitor works?

This is a known GOP (Graphics Output Protocol) handover defect in Field PG M5 BIOS revisions prior to V22.01.07. The BIOS does not preserve the internal panel descriptor block during the Windows loader -> kernel graphics miniport handover, so the internal panel loses its display pipe while the separately enumerated DisplayPort output continues to render. Updating the BIOS to V22.01.11 (or the latest available release under Entry 109763408) restores the descriptor retention and brings the internal LCD back to full operation.

Why is the Field PG M5 BIOS download "export restricted" and how do I get the file?

The BIOS bundle includes Intel microcode and cryptographic modules classified under U.S. EAR ECCN 5D992 and EU dual-use lists, so Siemens gates it behind an export-control declaration. Sign in to Siemens Industry Online Support, open Entry 109763408, complete the end-use / end-user form with a corporate email that matches your company profile, and submit. Siemens processes the request in 1-5 business days and emails a one-time download link. If the request is rejected, ask your Siemens Industry distributor to obtain it on your behalf using the unit serial number.

Can I use the SIMATIC Field PG M6 BIOS on a Field PG M5?

No. The chipset microcode, embedded controller firmware, and panel descriptors differ between M5 and M6. Flashing an M6 BIOS into an M5 will fail with a "hardware mismatch" error and may brick the EC. Always download the BIOS file listed specifically for "SIMATIC Field PG M5" under Entry 109763408.

Why does the BIOS Update menu not detect my USB stick on the Field PG M5?

The most common causes are an NTFS / exFAT file system, a stick larger than 8 GB, a GPT-partitioned stick, or files extracted into a subfolder instead of the root. Reformat the stick as FAT32 on a single MBR partition of 128 MB to 8 GB, extract the BIOS ZIP to the stick root so that \EFI\BOOT\BOOTX64.EFI and \EFI\SIEMENS\FWUPDATE.EFI are present, and run the included MakeBootable.exe tool on Windows. Re-insert and reboot into the EFI shell with F7.

Does replacing the CMOS battery fix the Field PG M5 black internal display?

No. The CMOS / RTC battery only restores the real-time clock and BIOS Setup defaults after a discharged main battery. The "boot logo visible -> LCD black in Windows" symptom is a firmware-level GPU display-pipe defect, not a power or RTC fault. Replacing the battery will not change the symptom; updating the BIOS to V22.01.11 is the documented remediation.

What should I do if the BIOS flash fails partway through and the unit no longer boots?

A failed flash on the Field PG M5 - usually caused by a power loss on battery or a wrong BIOS bundle - bricks the embedded controller. The unit will not POST and the diagnostic LEDs will not illuminate. The recovery path is a board-level reprogramming at a Siemens depot under an SMP (Siemens Maintenance Program) contract. To avoid this, always run the flash on AC mains, never on battery, and verify the BIOS ZIP is the Field PG M5 package before writing.

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