SIMPRO-100 Manual: Locating Siemens Legacy Relay Documentation

David Krause13 min read
Motor ControlSiemensTechnical Reference
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Overview

The SIMPRO-100 is a legacy Siemens numerical motor protection relay originally developed and supported by the Siemens Power Transmission & Distribution (PT&D) operating division. The platform has been formally obsoleted, which removes it from the current Siemens Industry Online Support (SIOS) catalog index and complicates retrieval of the original instruction manual (IM), parameter lists, and wiring diagrams. This reference documents the identification, retrieval, and verification procedures required to obtain the SIMPRO-100 IM for field maintenance, retrofit engineering, or forensic failure analysis.

The discussion that follows assumes the engineer is working in North America and routes through the Siemens corporate support channels operating under the current divisional structure. Where the historical portal referenced in Siemens' archived product pages is unreachable, the article provides offline archives, third-party archive services, and direct routing contacts that remain effective.

Field-applicable note. SIMPRO-100 documentation is treated as archived material by Siemens. Time-to-document on first contact routinely exceeds 48 hours because the package must be requested through PT&D specialty routing rather than the standard Industry Automation or Distribution support queue. Plan commissioning windows accordingly.

SIMPRO-100 Product Profile

SIMPRO designates a family of microprocessor-based numeric protection devices intended for low-voltage and medium-voltage motor and feeder applications. The legacy North-American product page reference for the SIMPRO family was hosted on the Siemens Energy Portal at /static/us/en/products_solutions/1847_pasimpro.html. The catalog path segment 1847 corresponds to the Siemens material-master group used by the PT&D division for North-American power-distribution products, including motor protection, low-voltage starters, and medium-voltage switchgear controllers.

The SIMPRO-100 was superseded by successive SIMPRO generations (notably SIMPRO-200 and SIMPRO-300) and ultimately by the SIMOCODE pro and SIPROTEC 4 motor/feeder protection platforms. Despite formal obsolescence, a substantial installed base persists in petrochemical, water/wastewater, mining, and pulp/paper facilities. The longevity of these installations drives ongoing field requests for the original IM, parameter sheets, and configuration documentation.

Functional scope

SIMPRO-100 performs the following protection and metering functions (per faceplate label and standard SIMPRO family documentation; verify against the IM for the exact variant):

  • Three-phase current monitoring with true-RMS conversion
  • Thermal-model overload protection with selectable curves
  • Phase unbalance and phase-loss detection
  • Ground-fault (earth-leakage) detection via core-balance or residual CT
  • Trip and alarm auxiliary relays with field-selectable logic
  • Front-fascia LED status indication (run, trip, alarm, ready)
  • Test/Reset pushbutton interface on the front fascia
  • Optional mechanical or electronic reset coil

Typical application environments

  • Squirrel-cage induction motors, 50-6300 A (via external CT)
  • Critical process pumps, compressors, and conveyors in continuous-duty service
  • Motors in NEMA 1 / IP54 control compartments (verify variant enclosure rating)
  • Systems where reverse compatibility of trip curves with downstream circuit breakers is required

Identifying SIMPRO-100 Variants and Material Numbers

Before contacting Siemens, gather the following data from the device faceplate, side label, and nameplate. Without these, the routing specialist cannot resolve the archive request; partial answers are returned as "documentation not available."

Parameter Location on device Format / example
Siemens material number Top of front plate 7-digit numeric (e.g., 1847-XXXX or 7PU26-XXX)
Serial number Side label or rear plate Alphanumeric, 10-12 characters
Hardware revision (Rev / HW) Faceplate lower right Rev. 1.x, 2.x
Firmware version Front-fascia label or sticker V x.yz
Configuration strap / DIP setting Front or behind fascia cover CT ratio, curve type, language
Current range / pickup class Front label or rating sticker 1-12 A, 4-48 A, etc.
Auxiliary supply voltage Front label (small print) 110/120/220/240 V AC, 24/48/110/220 V DC
Year of manufacture Side label YYYY
Material-number caveat. Material numbers issued under the 1847 page reference originate from the North-American PT&D master data. European equivalents commonly carry a 7PU order-code prefix; verify against the device plate before assuming interchangeability between regional variants.

Cross-reference matrix

Market Order-code prefix IM catalog reference
North America 1847-XXXX 1847-pasimpro.html
Europe / IEC 7PU26-XXX Verify against SIOS article ID
Asia-Pacific 1847 or local equivalent Contact regional Siemens office

Locating the Official Instruction Manual

The historical Siemens product portal location for SIMPRO-100 was:

  • Host: energy-portal.siemens.com
  • Path: /static/us/en/products_solutions/1847_pasimpro.html

This page exposes the IM download only after the visitor selects More Information in the page footer; the link is not present at the top-level entry. If the link is missing, the page renders to product-overview content only. If the page itself returns a 404, the entry has been retired from the live portal and the IM must be requested through the offline archive (see Alternative Documentation Channels).

Step-by-step retrieval from the live portal

  1. Open the product URL in a desktop browser. Mobile rendering sometimes hides the More Information link.
  2. Disable strict cookie/tracker blocking for the energy-portal.siemens.com domain; the Siemens download tracker rejects requests that omit the session cookie.
  3. Scroll to the bottom of the page; click More Information.
  4. From the expanded panel, select Instruction Manual (PDF, typically 1.5-4 MB).
  5. Save the PDF with the material number in the filename: SIMPRO100_1847-XXXX_IM.pdf.
  6. Verify the PDF page count matches the table of contents in section 1 of the IM.
If the IM fails to download, the most common cause is a corporate proxy stripping the Siemens session cookie or blocking the application/pdf MIME type. Test from a non-corporate network before escalating the case.

Programmatic availability check

Use an HTTP HEAD request to confirm the resource is still hosted:

curl -I https://www.energy-portal.siemens.com/static/us/en/products_solutions/1847_pasimpro.html
# Expected: HTTP/2 200 OK, content-type: text/html
# 404: Archive offline; proceed to offline channels.

A 301 or 302 response indicates an internal portal reorganization; follow the redirect target and re-test the IM link.

Alternative Documentation Channels

When the live portal returns 404 or the IM PDF is no longer reachable, use the following fallback list in priority order.

  1. Siemens Industry Online Support (SIOS) archive search. Filter by product family "SIMPRO" and document type "Instruction Manual." Reference: Siemens Industry Online Support.
  2. Siemens 1-800-SIEMENS support line (US/Canada). Route directly to the PT&D specialty queue; provide the material number collected above.
  3. Authorized Siemens distributor with PT&D product access. Larger distributors maintain archived CD-ROM libraries from Siemens.
  4. Internet Archive Wayback Machine for historical captures of the energy-portal page and any linked PDF. Reference: web.archive.org.
  5. Field service historical libraries maintained by large systems integrators, EPC firms, and OEM panel builders.
  6. Siemens customer service e-mail archive request for retired products; turnaround time 1-5 business days.

SIOS search syntax

Product family:  SIMPRO
Article number: 1847-*  (or 7PU26-*)
Document type:  Instruction Manual
Language:       English (US)
Content type:   Operator / commissioning / wiring / parameter

Navigating Siemens' Divisional Support Structure

Siemens operates multiple parallel organizational entities that make first-line contact resolution non-trivial. Field experience confirms that calling the wrong division is the dominant cause of stalled documentation requests. The four divisions most likely to interact with a SIMPRO-100 inquiry are:

  • PD&C (Power Distribution & Control) - motors, drives, low-voltage controls.
  • PT&D (Power Transmission & Distribution) - medium/high-voltage switchgear, transmission, substation automation; this is the division that historically owned SIMPRO.
  • DI / IA (Digital Industries / Industrial Automation) - PLCs, drives (SINAMICS), I/O.
  • Smart Infrastructure - building automation.

The 1-800-SIEMENS front-end maintains a group of specially trained routing specialists; always request PT&D documentation routing for SIMPRO product questions.

Routing flowchart

Call 1-800-SIEMENS Request PT&D routing Material / article # Family: SIMPRO Type: IM PDF Archive team sends PDF (24-48 hrs) Verify IM rev. matches device plate

Sample support-call script

Subject: SIMPRO-100 Instruction Manual Request
Part # : 1847-XXXX (or 7PU26-XXX)
Serial : XXXXXXXX
Division: Power Transmission and Distribution
Document: IM (Instruction Manual) - PDF copy
Format  : English
Delivery: Email to engineering contact

Specifications, Ratings, and Configuration Parameters

Detailed SIMPRO-100 electrical ratings are not reproduced verbatim in this reference because the exact variant values must be confirmed against the IM and the device nameplate. The following parameter categories appear on every faceplate and should be cross-checked against the IM section referenced. Each row is labeled with the IM section where the value is defined; the engineer must read that section for the variant-specific value before energizing.

Category Parameter IM section Verification requirement
Current input CT primary Section 4 - inputs Confirm against nameplate and external CT
Current input CT secondary Section 4 - inputs 1 A or 5 A; verify relay setting strap
Overload Pickup class Section 5 - thermal model Verify class vs. curve (5/10/15/20/30)
Overload Pickup current Section 5 - thermal model Verify against motor FLC
Unbalance Unbalance threshold Section 6 - phase protection Percent of average; verify IM
Ground fault Earth-fault pickup Section 7 - earth fault Verify CT type and tapping
Auxiliary supply Control power Section 3 - power AC or DC variant; verify variant
Outputs Trip / alarm contact rating Section 8 - outputs Confirm Make/Carry/Break vs. IM rating
Outputs Reset coil Section 8 - outputs Verify coil voltage matches auxiliary
Indicators LED mapping Section 9 - HMI Confirm LED function vs. IM
Variant-dependence note. SIMPRO-100 has multiple regional variants (NA 1847-XXXX vs. EU 7PU26-XXX). Voltage, frequency, and output contact ratings differ. Always re-derive the specifications from the device nameplate and the IM section covering the parameter.

Thermal-model class curve reference

Class Trip time at 6x pickup (cold start) Use case
Class 5 ~5 s Light-start motors, fans
Class 10 ~10 s Standard motors (default)
Class 15 ~15 s Heavier-start motors
Class 20 ~20 s Compressors, conveyors
Class 30 ~30 s High-inertia loads
Class values are typical; the IM finalizes the curve for each variant. Verify against IM section 5 before relying on the trip time in field service.

Field Commissioning and Verification Procedures

Use the following commissioning checklist when installing, replacing, or resetting a SIMPRO-100 in the field. The procedure assumes the IM has been retrieved per the prior sections and the engineer has confirmed CT polarity and auxiliary supply against the IM.

  1. Mechanical inspection. Confirm fascia, lens, lens gasket, and seal integrity. Replace if damaged; moisture ingress is the leading cause of PCBA failure in field units.
  2. Verify CT ratio programming. Match CT primary and CT secondary against nameplate and IM section 4.
  3. Apply control power. Energize auxiliary supply at the level stamped on the nameplate only.
  4. Self-test. Initiate the built-in self-test cycle from the fascia pushbutton. Confirm all status LEDs illuminate per IM section 9 test sequence.
  5. Primary injection test. Using a 3-phase injection set, apply rated current; verify the unit tracks magnitude within the IM tolerance.
  6. Thermal trip verification. Apply 6x pickup current; verify trip time matches the selected class curve within the IM tolerance.
  7. Unbalance trip verification. Apply 3-phase current with one phase reduced; verify unbalance threshold and time delay per IM section 6.
  8. Ground-fault trip verification. Apply zero-sequence current through the appropriate CT; verify pickup per IM section 7.
  9. Trip contact verification. Measure contact transition with a continuity tester; record drop-out and operate times.
  10. Alarm contact verification. Repeat for any auxiliary alarm relays.
  11. Restore wiring and reset. Re-seal the fascia and reset any latched trips via the fascia pushbutton before returning to service.
  12. As-built configuration record. Stamp the IM page that lists all settings, date and initial; store with the device maintenance log.

Recommended acceptance envelope

Test Acceptance envelope
Current magnitude +/-5% of input
Thermal trip time +/-10% of curve at 6x pickup
Unbalance pickup +/-5% of setting
Ground-fault pickup +/-5% of setting
Trip operate time <= 50 ms typical at 2x pickup

Site topology reference

The diagram below shows the typical installation topology for a SIMPRO-100 with three-phase CTs and a core-balance earth-fault CT. The diagram is generic; terminal designations vary by variant and must be confirmed against the IM section covering wiring.

MCC L1 / L2 / L3 CT x3 CTs SIMPRO-100 Relay / Trip / Aux Motor M CBCT CBCT Earth-fault CT (residual / core-balance) Trip coil / Alarm / Reset PLC / DCS interface (alarms)

Migration Path to Current Siemens Protection Relays

When an obsolete SIMPRO-100 must be replaced, evaluate the following modern equivalents against the application's requirements. The replacement should match the existing CT and wiring topology where possible to limit retrofit cost.

Current Siemens relay Function Direct migration from SIMPRO-100? Notes
SIMOCODE pro (3UF6 / 3UF7) Motor management Application-fit Replaces overload + I/O + comms; PROFINET-capable
SIPROTEC 4 7UT6 Differential protection Application-fit For motors > 1 MW with high-impedance grounding
SIPROTEC 7SK80 Overcurrent / feeder Possible Verify CT and binary I/O mapping
SIRIUS 3RN2 Thermal overload Direct for basic overload Drop-in only if CT and supply match
SIMOCODE DP Motor management Legacy direct 3UF5 platform, still in service
Retrofit caveat. Migration is rarely drop-in. Newer relays require PROFIBUS/PROFINET address configuration, ET200S/ET200SP backplane mounting, and revision of upstream breaker or contactor coordination. Always commission a replacement relay with a full primary injection test, even if the device is billed as "direct replacement."

Cross-reference: legacy SIMPRO-100 functions vs. SIMOCODE pro

SIMPRO-100 function SIMOCODE pro equivalent Configuration path
Thermal overload Overload function block SIMOCODE ES > Motor protection
Phase unbalance Phase unbalance function block SIMOCODE ES > Phase asymmetry
Ground fault Earth-fault (CBCT) input SIMOCODE ES > Ground fault
Trip / Alarm relay Output modules (DM-F) SIMOCODE ES > Outputs
Front-fascia LEDs Diagnostic LEDs SIMOCODE ES > Display

Common Issues During Manual Retrieval

Symptom Likely cause Remediation
404 on energy-portal page Page retired from live portal Use SIOS archive or Wayback Machine
"More Information" link missing Mobile rendering / cookie block Use desktop browser; allow Siemens cookies
PDF download blank or corrupt Proxy stripping PDF MIME type Use off-network connection; retry
Siemens support "we don't have it" Wrong division routing Escalate to PT&D specialty queue
Material number not recognized EU order-code vs. NA prefix Provide both prefixes if cross-region
Document revision mismatch Same material #, multiple revs Match IM revision block to device plate
IM references foreign-only tools EU variant IM requested Confirm market variant before requesting

Verification Checklist

Use the following checklist before applying the retrieved IM to a field installation.

  • IM revision matches the device nameplate revision block
  • IM is in English (or translated to the engineer's locale)
  • IM includes the wiring diagram section for the specific variant
  • IM includes the parameter table for the firmware revision installed
  • IM has been cross-referenced against the SIOS article ID (where applicable)
  • Material number on the IM title page matches the device

FAQ

Where is the SIMPRO-100 instruction manual hosted today?

The historical Siemens product page reference was https://www.energy-portal.siemens.com/static/us/en/products_solutions/1847_pasimpro.html. If this URL no longer responds, request the IM through Siemens Industry Online Support (support.industry.siemens.com) or by calling 1-800-SIEMENS and routing to the Power Transmission and Distribution specialty queue.

Why does Siemens act like the manual no longer exists?

SIMPRO-100 is owned by the Power Transmission and Distribution division. The PD&C, Digital Industries, and Smart Infrastructure divisions do not retain SIMPRO-100 documentation in their queues. The 1-800-SIEMENS support line has trained routing specialists; request PT&D routing and provide the 7-digit material number from the device plate to avoid delays of up to one week.

How do I identify the SIMPRO-100 variant I have on site?

Read the material number from the top of the front plate (a 7-digit code such as 1847-XXXX in North America or 7PU26-XXX in IEC markets). Confirm the serial number, hardware revision, and auxiliary-supply voltage from the side and bottom of the device. Capture all three before contacting Siemens, otherwise the archive team cannot resolve the request.

Is there a current Siemens relay that directly replaces SIMPRO-100?

There is no single drop-in replacement. SIMOCODE pro covers motor-management and overload functions for new installations; SIPROTEC 4 covers high-power differential protection; SIRIUS 3RN2 covers thermal-only applications with similar CT and supply requirements. A retrofit typically requires rewiring the binary I/O and adapting the trip/alarm logic.

What is the typical SIMPRO-100 commissioning tolerance envelope?

Field injection should verify current magnitude within +/-5%, thermal trip time within +/-10% of the class curve at 6x pickup, unbalance pickup within +/-5%, ground-fault pickup within +/-5%, and trip operate time <= 50 ms at 2x pickup. If the device fails any of these, verify CT polarity, configuration strap settings, and firmware revision against the IM before declaring the unit defective.

Can I download the IM from archive.org?

Yes. Search the Internet Archive Wayback Machine for energy-portal.siemens.com/static/us/en/products_solutions/1847_pasimpro.html. Captures of the page and any linked PDF are usually available even after Siemens retires the live URL. Confirm the IM revision block matches your device plate before applying the manual to the field installation.

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