Overview
The SIMPRO-100 is a legacy Siemens numerical motor protection relay originally developed and supported by the Siemens Power Transmission & Distribution (PT&D) operating division. The platform has been formally obsoleted, which removes it from the current Siemens Industry Online Support (SIOS) catalog index and complicates retrieval of the original instruction manual (IM), parameter lists, and wiring diagrams. This reference documents the identification, retrieval, and verification procedures required to obtain the SIMPRO-100 IM for field maintenance, retrofit engineering, or forensic failure analysis.
The discussion that follows assumes the engineer is working in North America and routes through the Siemens corporate support channels operating under the current divisional structure. Where the historical portal referenced in Siemens' archived product pages is unreachable, the article provides offline archives, third-party archive services, and direct routing contacts that remain effective.
SIMPRO-100 Product Profile
SIMPRO designates a family of microprocessor-based numeric protection devices intended for low-voltage and medium-voltage motor and feeder applications. The legacy North-American product page reference for the SIMPRO family was hosted on the Siemens Energy Portal at /static/us/en/products_solutions/1847_pasimpro.html. The catalog path segment 1847 corresponds to the Siemens material-master group used by the PT&D division for North-American power-distribution products, including motor protection, low-voltage starters, and medium-voltage switchgear controllers.
The SIMPRO-100 was superseded by successive SIMPRO generations (notably SIMPRO-200 and SIMPRO-300) and ultimately by the SIMOCODE pro and SIPROTEC 4 motor/feeder protection platforms. Despite formal obsolescence, a substantial installed base persists in petrochemical, water/wastewater, mining, and pulp/paper facilities. The longevity of these installations drives ongoing field requests for the original IM, parameter sheets, and configuration documentation.
Functional scope
SIMPRO-100 performs the following protection and metering functions (per faceplate label and standard SIMPRO family documentation; verify against the IM for the exact variant):
- Three-phase current monitoring with true-RMS conversion
- Thermal-model overload protection with selectable curves
- Phase unbalance and phase-loss detection
- Ground-fault (earth-leakage) detection via core-balance or residual CT
- Trip and alarm auxiliary relays with field-selectable logic
- Front-fascia LED status indication (run, trip, alarm, ready)
- Test/Reset pushbutton interface on the front fascia
- Optional mechanical or electronic reset coil
Typical application environments
- Squirrel-cage induction motors, 50-6300 A (via external CT)
- Critical process pumps, compressors, and conveyors in continuous-duty service
- Motors in NEMA 1 / IP54 control compartments (verify variant enclosure rating)
- Systems where reverse compatibility of trip curves with downstream circuit breakers is required
Identifying SIMPRO-100 Variants and Material Numbers
Before contacting Siemens, gather the following data from the device faceplate, side label, and nameplate. Without these, the routing specialist cannot resolve the archive request; partial answers are returned as "documentation not available."
| Parameter | Location on device | Format / example |
|---|---|---|
| Siemens material number | Top of front plate | 7-digit numeric (e.g., 1847-XXXX or 7PU26-XXX) |
| Serial number | Side label or rear plate | Alphanumeric, 10-12 characters |
| Hardware revision (Rev / HW) | Faceplate lower right | Rev. 1.x, 2.x |
| Firmware version | Front-fascia label or sticker | V x.yz |
| Configuration strap / DIP setting | Front or behind fascia cover | CT ratio, curve type, language |
| Current range / pickup class | Front label or rating sticker | 1-12 A, 4-48 A, etc. |
| Auxiliary supply voltage | Front label (small print) | 110/120/220/240 V AC, 24/48/110/220 V DC |
| Year of manufacture | Side label | YYYY |
1847 page reference originate from the North-American PT&D master data. European equivalents commonly carry a 7PU order-code prefix; verify against the device plate before assuming interchangeability between regional variants.Cross-reference matrix
| Market | Order-code prefix | IM catalog reference |
|---|---|---|
| North America | 1847-XXXX | 1847-pasimpro.html |
| Europe / IEC | 7PU26-XXX | Verify against SIOS article ID |
| Asia-Pacific | 1847 or local equivalent | Contact regional Siemens office |
Locating the Official Instruction Manual
The historical Siemens product portal location for SIMPRO-100 was:
- Host:
energy-portal.siemens.com - Path:
/static/us/en/products_solutions/1847_pasimpro.html
This page exposes the IM download only after the visitor selects More Information in the page footer; the link is not present at the top-level entry. If the link is missing, the page renders to product-overview content only. If the page itself returns a 404, the entry has been retired from the live portal and the IM must be requested through the offline archive (see Alternative Documentation Channels).
Step-by-step retrieval from the live portal
- Open the product URL in a desktop browser. Mobile rendering sometimes hides the More Information link.
- Disable strict cookie/tracker blocking for the
energy-portal.siemens.comdomain; the Siemens download tracker rejects requests that omit the session cookie. - Scroll to the bottom of the page; click More Information.
- From the expanded panel, select Instruction Manual (PDF, typically 1.5-4 MB).
- Save the PDF with the material number in the filename:
SIMPRO100_1847-XXXX_IM.pdf. - Verify the PDF page count matches the table of contents in section 1 of the IM.
application/pdf MIME type. Test from a non-corporate network before escalating the case.Programmatic availability check
Use an HTTP HEAD request to confirm the resource is still hosted:
curl -I https://www.energy-portal.siemens.com/static/us/en/products_solutions/1847_pasimpro.html
# Expected: HTTP/2 200 OK, content-type: text/html
# 404: Archive offline; proceed to offline channels.
A 301 or 302 response indicates an internal portal reorganization; follow the redirect target and re-test the IM link.
Alternative Documentation Channels
When the live portal returns 404 or the IM PDF is no longer reachable, use the following fallback list in priority order.
- Siemens Industry Online Support (SIOS) archive search. Filter by product family "SIMPRO" and document type "Instruction Manual." Reference: Siemens Industry Online Support.
- Siemens 1-800-SIEMENS support line (US/Canada). Route directly to the PT&D specialty queue; provide the material number collected above.
- Authorized Siemens distributor with PT&D product access. Larger distributors maintain archived CD-ROM libraries from Siemens.
- Internet Archive Wayback Machine for historical captures of the energy-portal page and any linked PDF. Reference: web.archive.org.
- Field service historical libraries maintained by large systems integrators, EPC firms, and OEM panel builders.
- Siemens customer service e-mail archive request for retired products; turnaround time 1-5 business days.
SIOS search syntax
Product family: SIMPRO
Article number: 1847-* (or 7PU26-*)
Document type: Instruction Manual
Language: English (US)
Content type: Operator / commissioning / wiring / parameter
Navigating Siemens' Divisional Support Structure
Siemens operates multiple parallel organizational entities that make first-line contact resolution non-trivial. Field experience confirms that calling the wrong division is the dominant cause of stalled documentation requests. The four divisions most likely to interact with a SIMPRO-100 inquiry are:
- PD&C (Power Distribution & Control) - motors, drives, low-voltage controls.
- PT&D (Power Transmission & Distribution) - medium/high-voltage switchgear, transmission, substation automation; this is the division that historically owned SIMPRO.
- DI / IA (Digital Industries / Industrial Automation) - PLCs, drives (SINAMICS), I/O.
- Smart Infrastructure - building automation.
The 1-800-SIEMENS front-end maintains a group of specially trained routing specialists; always request PT&D documentation routing for SIMPRO product questions.
Routing flowchart
Sample support-call script
Subject: SIMPRO-100 Instruction Manual Request
Part # : 1847-XXXX (or 7PU26-XXX)
Serial : XXXXXXXX
Division: Power Transmission and Distribution
Document: IM (Instruction Manual) - PDF copy
Format : English
Delivery: Email to engineering contact
Specifications, Ratings, and Configuration Parameters
Detailed SIMPRO-100 electrical ratings are not reproduced verbatim in this reference because the exact variant values must be confirmed against the IM and the device nameplate. The following parameter categories appear on every faceplate and should be cross-checked against the IM section referenced. Each row is labeled with the IM section where the value is defined; the engineer must read that section for the variant-specific value before energizing.
| Category | Parameter | IM section | Verification requirement |
|---|---|---|---|
| Current input | CT primary | Section 4 - inputs | Confirm against nameplate and external CT |
| Current input | CT secondary | Section 4 - inputs | 1 A or 5 A; verify relay setting strap |
| Overload | Pickup class | Section 5 - thermal model | Verify class vs. curve (5/10/15/20/30) |
| Overload | Pickup current | Section 5 - thermal model | Verify against motor FLC |
| Unbalance | Unbalance threshold | Section 6 - phase protection | Percent of average; verify IM |
| Ground fault | Earth-fault pickup | Section 7 - earth fault | Verify CT type and tapping |
| Auxiliary supply | Control power | Section 3 - power | AC or DC variant; verify variant |
| Outputs | Trip / alarm contact rating | Section 8 - outputs | Confirm Make/Carry/Break vs. IM rating |
| Outputs | Reset coil | Section 8 - outputs | Verify coil voltage matches auxiliary |
| Indicators | LED mapping | Section 9 - HMI | Confirm LED function vs. IM |
Thermal-model class curve reference
| Class | Trip time at 6x pickup (cold start) | Use case |
|---|---|---|
| Class 5 | ~5 s | Light-start motors, fans |
| Class 10 | ~10 s | Standard motors (default) |
| Class 15 | ~15 s | Heavier-start motors |
| Class 20 | ~20 s | Compressors, conveyors |
| Class 30 | ~30 s | High-inertia loads |
Field Commissioning and Verification Procedures
Use the following commissioning checklist when installing, replacing, or resetting a SIMPRO-100 in the field. The procedure assumes the IM has been retrieved per the prior sections and the engineer has confirmed CT polarity and auxiliary supply against the IM.
- Mechanical inspection. Confirm fascia, lens, lens gasket, and seal integrity. Replace if damaged; moisture ingress is the leading cause of PCBA failure in field units.
- Verify CT ratio programming. Match CT primary and CT secondary against nameplate and IM section 4.
- Apply control power. Energize auxiliary supply at the level stamped on the nameplate only.
- Self-test. Initiate the built-in self-test cycle from the fascia pushbutton. Confirm all status LEDs illuminate per IM section 9 test sequence.
- Primary injection test. Using a 3-phase injection set, apply rated current; verify the unit tracks magnitude within the IM tolerance.
- Thermal trip verification. Apply 6x pickup current; verify trip time matches the selected class curve within the IM tolerance.
- Unbalance trip verification. Apply 3-phase current with one phase reduced; verify unbalance threshold and time delay per IM section 6.
- Ground-fault trip verification. Apply zero-sequence current through the appropriate CT; verify pickup per IM section 7.
- Trip contact verification. Measure contact transition with a continuity tester; record drop-out and operate times.
- Alarm contact verification. Repeat for any auxiliary alarm relays.
- Restore wiring and reset. Re-seal the fascia and reset any latched trips via the fascia pushbutton before returning to service.
- As-built configuration record. Stamp the IM page that lists all settings, date and initial; store with the device maintenance log.
Recommended acceptance envelope
| Test | Acceptance envelope |
|---|---|
| Current magnitude | +/-5% of input |
| Thermal trip time | +/-10% of curve at 6x pickup |
| Unbalance pickup | +/-5% of setting |
| Ground-fault pickup | +/-5% of setting |
| Trip operate time | <= 50 ms typical at 2x pickup |
Site topology reference
The diagram below shows the typical installation topology for a SIMPRO-100 with three-phase CTs and a core-balance earth-fault CT. The diagram is generic; terminal designations vary by variant and must be confirmed against the IM section covering wiring.
Migration Path to Current Siemens Protection Relays
When an obsolete SIMPRO-100 must be replaced, evaluate the following modern equivalents against the application's requirements. The replacement should match the existing CT and wiring topology where possible to limit retrofit cost.
| Current Siemens relay | Function | Direct migration from SIMPRO-100? | Notes |
|---|---|---|---|
| SIMOCODE pro (3UF6 / 3UF7) | Motor management | Application-fit | Replaces overload + I/O + comms; PROFINET-capable |
| SIPROTEC 4 7UT6 | Differential protection | Application-fit | For motors > 1 MW with high-impedance grounding |
| SIPROTEC 7SK80 | Overcurrent / feeder | Possible | Verify CT and binary I/O mapping |
| SIRIUS 3RN2 | Thermal overload | Direct for basic overload | Drop-in only if CT and supply match |
| SIMOCODE DP | Motor management | Legacy direct | 3UF5 platform, still in service |
Cross-reference: legacy SIMPRO-100 functions vs. SIMOCODE pro
| SIMPRO-100 function | SIMOCODE pro equivalent | Configuration path |
|---|---|---|
| Thermal overload | Overload function block | SIMOCODE ES > Motor protection |
| Phase unbalance | Phase unbalance function block | SIMOCODE ES > Phase asymmetry |
| Ground fault | Earth-fault (CBCT) input | SIMOCODE ES > Ground fault |
| Trip / Alarm relay | Output modules (DM-F) | SIMOCODE ES > Outputs |
| Front-fascia LEDs | Diagnostic LEDs | SIMOCODE ES > Display |
Common Issues During Manual Retrieval
| Symptom | Likely cause | Remediation |
|---|---|---|
| 404 on energy-portal page | Page retired from live portal | Use SIOS archive or Wayback Machine |
| "More Information" link missing | Mobile rendering / cookie block | Use desktop browser; allow Siemens cookies |
| PDF download blank or corrupt | Proxy stripping PDF MIME type | Use off-network connection; retry |
| Siemens support "we don't have it" | Wrong division routing | Escalate to PT&D specialty queue |
| Material number not recognized | EU order-code vs. NA prefix | Provide both prefixes if cross-region |
| Document revision mismatch | Same material #, multiple revs | Match IM revision block to device plate |
| IM references foreign-only tools | EU variant IM requested | Confirm market variant before requesting |
Verification Checklist
Use the following checklist before applying the retrieved IM to a field installation.
- IM revision matches the device nameplate revision block
- IM is in English (or translated to the engineer's locale)
- IM includes the wiring diagram section for the specific variant
- IM includes the parameter table for the firmware revision installed
- IM has been cross-referenced against the SIOS article ID (where applicable)
- Material number on the IM title page matches the device
FAQ
Where is the SIMPRO-100 instruction manual hosted today?
The historical Siemens product page reference was https://www.energy-portal.siemens.com/static/us/en/products_solutions/1847_pasimpro.html. If this URL no longer responds, request the IM through Siemens Industry Online Support (support.industry.siemens.com) or by calling 1-800-SIEMENS and routing to the Power Transmission and Distribution specialty queue.
Why does Siemens act like the manual no longer exists?
SIMPRO-100 is owned by the Power Transmission and Distribution division. The PD&C, Digital Industries, and Smart Infrastructure divisions do not retain SIMPRO-100 documentation in their queues. The 1-800-SIEMENS support line has trained routing specialists; request PT&D routing and provide the 7-digit material number from the device plate to avoid delays of up to one week.
How do I identify the SIMPRO-100 variant I have on site?
Read the material number from the top of the front plate (a 7-digit code such as 1847-XXXX in North America or 7PU26-XXX in IEC markets). Confirm the serial number, hardware revision, and auxiliary-supply voltage from the side and bottom of the device. Capture all three before contacting Siemens, otherwise the archive team cannot resolve the request.
Is there a current Siemens relay that directly replaces SIMPRO-100?
There is no single drop-in replacement. SIMOCODE pro covers motor-management and overload functions for new installations; SIPROTEC 4 covers high-power differential protection; SIRIUS 3RN2 covers thermal-only applications with similar CT and supply requirements. A retrofit typically requires rewiring the binary I/O and adapting the trip/alarm logic.
What is the typical SIMPRO-100 commissioning tolerance envelope?
Field injection should verify current magnitude within +/-5%, thermal trip time within +/-10% of the class curve at 6x pickup, unbalance pickup within +/-5%, ground-fault pickup within +/-5%, and trip operate time <= 50 ms at 2x pickup. If the device fails any of these, verify CT polarity, configuration strap settings, and firmware revision against the IM before declaring the unit defective.
Can I download the IM from archive.org?
Yes. Search the Internet Archive Wayback Machine for energy-portal.siemens.com/static/us/en/products_solutions/1847_pasimpro.html. Captures of the page and any linked PDF are usually available even after Siemens retires the live URL. Confirm the IM revision block matches your device plate before applying the manual to the field installation.