Industrial Panel PC
Automotive Manufacturing
Project Context
Our client, a key player in the automotive manufacturing industry, needed a robust computing solution to drive their demanding machine vision applications and integrate seamlessly with the Studio 5000 automation platform.
Technical Requirements
- Processing Power: To handle the real-time processing of complex machine vision algorithms and data, we opted for the highest-performance Intel Core i9 processor available, ensuring zero bottlenecks even under peak load.
- Storage: A primary 2TB NVMe SSD provides rapid access for core applications and frequently used data, while an additional 5TB SSD acts as a secondary storage layer for large datasets and archiving.
- Display: A spacious 24-inch, 1080p high-resolution display ensures operators have a crystal-clear view of critical information and visuals.
- Power Management: The panel PC is configured to automatically power on when the 24VDC power supply is connected, guaranteeing continuous operation in the manufacturing environment.
- Rugged Design: The IP65-rated enclosure is built to withstand the rigors of the factory floor, including dust, moisture, and vibrations. The exclusive use of solid-state components, including the NVMe SSDs, further enhances reliability by eliminating any moving parts.
Client Benefits
The customized panel PC solution we delivered has become a cornerstone of our client's production line. Its high-performance capabilities, coupled with its rugged construction, have directly translated into:
- Improved Productivity: The faster processing speeds and ample storage empower the client to optimize their machine vision workflows and make data-driven decisions in real-time.
- Reduced Downtime: The robust design of the panel PC significantly minimizes the risk of unexpected failures, ensuring continuous production and maximizing uptime.
- Operational Efficiency: The seamless integration with the Studio 5000 environment streamlines operations and simplifies management, leading to greater efficiency across the board.
In conclusion, our tailored industrial panel PC solution has not only met but exceeded our client's expectations, enabling them to achieve new levels of productivity and operational success.
Touchscreen Monitor
Robotic Control Station
Our client required a touchscreen monitor solution for a robotic control station that supports Keyence Vision Controller operations in a challenging environment.
Key Requirements:
- Compatibility with Keyence Vision Controller touch functions.
- Sunlight-readable with optical bonding and full lamination for durability.
- Auto-brightness sensor for optimal visibility in varying light conditions.
- Automatic power-on with the Keyence Controller.
- Support for 24VDC machine supply.
- High-clarity IPS panel for a large screen display.
Result:
We provided a robust, sunlight-readable touchscreen monitor with an IPS panel, delivering seamless integration with Keyence systems and enhancing operational efficiency under diverse lighting conditions.
INDUSTRIAL PANEL PC
Pharmaceutical Quality Control
A leading pharmaceutical company needed an industrial panel PC for their quality control processes, optimized for seamless integration and quick deployment.
Key Requirements:
- Touchscreen: Resistive for precise touch control.
- Software Support: Compatible with FactoryTalk runtime.
- Operation: Single-click with momentary touch for motor job operations.
- Lead Time: Delivery within 1 week.
- Connectivity: Custom RS232 and RS485 connectors.
- Warranty: 5-year extended coverage.
- Operating System: Windows 10 LTSC for long-term support.
Result:
Our solution provided a reliable, efficient panel PC that met all project requirements within the tight timeframe, enhancing the client's quality control operations.
Custom Touchscreen PC
Food Processing Line Monitoring Solution
A food processing company required a specialized industrial panel PC to monitor and control production lines, with specific design and performance criteria.
Key Requirements:
- Design: Slim profile with a silver case to fit seamlessly into the existing control panel.
- Display: 24" capacitive touchscreen with 1500 nits high brightness for optimal visibility in bright environments.
- Performance: Powered by an efficient Celeron 6412 processor for reliable operation.
- Durability: IP69K-rated for water resistance, suitable for high-pressure washdowns.
- Connectivity: Dual LAN ports and WiFi for network integration.
- Power Supply: 24VDC input for easy installation.
Result:
We delivered a custom panel PC that met all specific design requirements, ensuring enhanced monitoring and control capabilities in a challenging food production environment.
Industrial PC(HMI)
Controls Engineer R&D PC
A client in R&D required an industrial panel PC capable of running FactoryTalk View and Studio 5000 with enabled touch functionality.
Key Requirements:
- Touch Control: Single-touch with right-click disabled for HMI use.
- Performance: High-speed 14th Gen Intel i7 processor, 64GB DDR5 RAM, 2TB SSD PCIe5.
- Design: Fanless system with no moving parts for reliability.
- Connectivity: WiFi and Verizon cellular capability.
- Cost: Affordable solution.
- Operating System: Windows 10 LTSC for extended support.
Result:
We delivered a powerful, cost-effective panel PC that met the client's performance needs, ensuring efficient operation in an R&D environment.
