Automotive Manufacturing
Project Overview
Our client, a leader in automotive manufacturing, required a powerful computing solution for their machine vision applications, compatible with Studio 5000 automation.
Technical Solution
- Processor: High-performance Intel Core i9 for seamless, real-time machine vision processing.
- Storage: 2TB NVMe SSD for quick data access and a 5TB SSD for additional storage.
- Display: 24-inch, 1080p screen for clear visuals.
- Power: Auto-start with 24VDC power supply for reliable, continuous operation.
- Durability: IP65-rated, solid-state design to withstand dust, moisture, and vibrations.
Client Benefits
- Enhanced Productivity: Faster processing and ample storage streamline machine vision workflows.
- Reduced Downtime: Rugged construction minimizes failure risks.
- Operational Efficiency: Integrated with Studio 5000 for seamless, efficient management.
Our tailored panel PC solution has boosted productivity and operational success, surpassing client expectations.
Robotic Control Station
Our client required a touchscreen monitor solution for a robotic control station that supports Keyence Vision Controller operations in a challenging environment.
Key Requirements:
- Compatibility with Keyence Vision Controller touch functions.
- Sunlight-readable with optical bonding and full lamination for durability.
- Auto-brightness sensor for optimal visibility in varying light conditions.
- Automatic power-on with the Keyence Controller.
- Support for 24VDC machine supply.
- High-clarity IPS panel for a large screen display.
Result:
We provided a robust, sunlight-readable touchscreen monitor with an IPS panel, delivering seamless integration with Keyence systems and enhancing operational efficiency under diverse lighting conditions.
Pharmaceutical Quality Control
A leading pharmaceutical company needed an industrial panel PC for their quality control processes, optimized for seamless integration and quick deployment.
Key Requirements:
- Touchscreen: Resistive for precise touch control.
- Software Support: Compatible with FactoryTalk runtime.
- Operation: Single-click with momentary touch for motor job operations.
- Lead Time: Delivery within 1 week.
- Connectivity: Custom RS232 and RS485 connectors.
- Warranty: 5-year extended coverage.
- Operating System: Windows 10 LTSC for long-term support.
Result:
Our solution provided a reliable, efficient panel PC that met all project requirements within the tight timeframe, enhancing the client's quality control operations.
Food Processing Line Monitoring Solution
A food processing company required a specialized industrial panel PC to monitor and control production lines, with specific design and performance criteria.
Key Requirements:
- Design: Slim profile with a silver case to fit seamlessly into the existing control panel.
- Display: 24" capacitive touchscreen with 1500 nits high brightness for optimal visibility in bright environments.
- Performance: Powered by an efficient Celeron 6412 processor for reliable operation.
- Durability: IP69K-rated for water resistance, suitable for high-pressure washdowns.
- Connectivity: Dual LAN ports and WiFi for network integration.
- Power Supply: 24VDC input for easy installation.
Result:
We delivered a custom panel PC that met all specific design requirements, ensuring enhanced monitoring and control capabilities in a challenging food production environment.
Controls Engineer R&D PC
A client in R&D required an industrial panel PC capable of running FactoryTalk View and Studio 5000 with enabled touch functionality.
Key Requirements:
- Touch Control: Single-touch with right-click disabled for HMI use.
- Performance: High-speed 14th Gen Intel i7 processor, 64GB DDR5 RAM, 2TB SSD PCIe5.
- Design: Fanless system with no moving parts for reliability.
- Connectivity: WiFi and Verizon cellular capability.
- Cost: Affordable solution.
- Operating System: Windows 10 LTSC for extended support.
Result:
We delivered a powerful, cost-effective panel PC that met the client's performance needs, ensuring efficient operation in an R&D environment.