Configuring a 0-10 V Humidity Sensor Guide

Jason IP2 min read
Other ManufacturerSensor IntegrationTutorial / How-to
Licensed PE Working through this on a live machine? A Maine-licensed engineer can take it from here — included with IMD hardware, by the hour for everything else. Book an engineer

The available evidence supports a 4:1 input-to-output voltage reduction using a 100 kΩ upper resistor and a lower resistor equal to 100/3 kΩ. It does not provide the controller input rating, terminal reference, software scaling parameters, or the sensor's humidity transfer function; confirm those items before installation.

Confirm the Signal and Available Input

The humidity sensor output is 0-10 V. The proposed connection uses AIN4 or AIN5, but the controller configuration is also described as having four analog inputs for resistive sensors.

Calculate the 4:1 Voltage Divider

Connect the 100 kΩ upper resistor between the sensor output and the measurement node. Connect the lower resistor between that node and the sensor signal reference, subject to the controller's reference-wiring requirements. Feed the measurement node to the selected analog input.

U2 = Uin × R2 / (R1 + R2)

R1 = 100 kΩ
R2 = 100 kΩ / 3 ≈ 33.33 kΩ

U2 = Uin × 33.33 / (100 + 33.33) = Uin / 4
At Uin = 10 V, U2 = 2.5 V.
Item Evidence-based value Purpose
Sensor signal 0-10 V Humidity transmitter output
Upper resistor R1 100 kΩ Sensor output to measurement node
Lower resistor R2 100/3 kΩ, approximately 33.33 kΩ Measurement node to signal reference
Voltage ratio U2 = Uin/4 Reduces 0-10 V to 0-2.5 V
Proposed input AIN4 or AIN5 Receives the divided voltage

Configure Scaling Without Guessing the Humidity Range

The evidence specifies voltage but not the humidity range or whether the transmitter response is linear. Use the transmitter datasheet to convert the reconstructed sensor voltage into humidity. If the controller reads the divider output as , the original transmitter voltage is:


Do not assume humidity endpoints or enter an unverified linear scale. The controller's software input type and accepted voltage range are also absent from the evidence.

Wire and Verify the Measurement

  1. Confirm that the installed transmitter output is 0-10 V and identify its documented signal reference.
  2. Confirm that AIN4 or AIN5 is available and that its permitted voltage range includes the divider's 0-2.5 V output.
  3. Install R1 = 100 kΩ and R2 = 100/3 kΩ in the divider arrangement.
  4. Measure the transmitter voltage and divider-node voltage with the circuit connected. Verify that the node voltage is one quarter of the transmitter voltage; this connected measurement also detects ratio error caused by unknown input loading.
  5. Apply the transmitter manufacturer's voltage-to-humidity function, then compare the controller indication with an independent humidity reference before enabling the drying sequence.

FAQ

The supplied solution does not use a direct connection. It reduces the signal through a 4:1 divider before feeding AIN4 or AIN5; confirm the controller's input rating before wiring.

What resistor values convert 0-10 V to 0-2.5 V?

Use a 100 kΩ upper resistor and a lower resistor of 100/3 kΩ, approximately 33.33 kΩ. This produces U2 = Uin/4, so 10 V becomes 2.5 V.

How do I scale humidity from the divided analog value?

Then apply the humidity transfer function from the sensor documentation because the humidity range and linearity are not provided here.

Back to blog